harley clutch torque specs

How to Build a Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Next, put the spring, cover, and screws back just like they were. Now your derby cover is free to remove from that place so, do that. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Yes, it uses a ramping system to apply more pressure to the clutch disc. 0000008154 00000 n 3 0 obj Primary Cover screws Posted on Sep 24, 2009 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Tuning a CV carb So I'll ask them while there.. Well I stopped off at the Harley dealership today. If I was to give a torque setting I would say 70 in./lb. You, Read More Who Manufactures Harley Davidson Spark Plugs? 14-21 is or seems to be a big difference . lbs. 17-22 foot pounds Tighten front axle to proper torque. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. 10. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. It is supposed to go into the second more comfortably and then shift through into the first without grinding. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. stream $20 Bike Lift Now, you need to bring your service manual and follow the instruction. Harley-Davidson CVO Road Glide Specs. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Your email address will not be published. 15-20 foot pounds Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. They will ensure that full servicing free of cost. You can refer to the answers below. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. New comments cannot be posted and votes cannot be cast. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Use Loctite 271 on threads. Profession Tuning on a Shade Tree Budget, Engine Performance Exhaust Systems So like alot of other guys plus the mechanic. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. I put a little red locktite on. He said the torque value listed in his service manual was different for his 2008 Road King. My wife has seemed to have misplaced my manual:|. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. For removing the cover, move up down and reveal the clutch cable adjuster. 9-12 foot pounds Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. A few years ago a local shop put a new motor in my K9. #10 - 22 in. Next, you can either do a half turn to a full turn, as mentioned in the book. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Within 7000 miles the nut came loose. Drain as much of the primary oil as possible before starting. Ratman said: . Harley-Davidson Breakout 114 Specs. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Primary cover bolts: 14-21 ft lbs. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! So, the torque specification of Harley will vary extensively. 70-80 foot pounds, Front Axle nut Step 1 Seriously? Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. 1/4 " - 10 ft. lbs. TC95 128HP Stage 3 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. for Derby Cover. EVO 95 HP Stage 3 You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. So, back it out with a flathead screwdriver until it is lightly seated. Miscellaneous Then return it one-quarter turn. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Good questions! Instructions say refer to the manual. Save my name, email, and website in this browser for the next time I comment. We have briefly discussed Harley Davidson torque specifications for only a few components and models. Table of Contents Front Brake Caliper mounting screws Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 35-40 foot pounds. (95.25 mm) 0000006600 00000 n Tighten them up good and snug, you don't need a torque wrench. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. Triple Tree Pinch Bolts lbs. First, you need to pull back the rubber cover from the clutch lever. lb.) 144. Feel free to preview a sample to get an idea of what it looks like. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream I went and purchased a machine shim the fits exactly behind that nut. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. 0000003988 00000 n Tighten in star pattern from bottom Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Inspection of major fasteners is an important part of service. 0000032160 00000 n Posted on Aug 09, 2009 Rear Axle nut 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Charging system. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. Cougar. See Figure 1. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! 9/16" - 114 '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. And depending on how much you rub off, it will let the clutch open up. Rammer Performance Air Cleaners 0000002407 00000 n Tree Budget, Engine, Transmission and Chassis If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Santo_R 4 yr. ago. Nightrider COPYRIGHT Required fields are marked *. right though as you say! Rear Master Cylinder mounting nut 0000008092 00000 n xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K It does. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. 0000010799 00000 n In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Agreed! EVO Exhaust Testing I also understand that a lot of people would like to work on their bikes, and thats great. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. It's time to torque the pulley nuts for my belt drive. Harley vs Honda Motocycle: Which One Suits You Most? Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Carburetor Street Engine, The If you apply more than its required torque, the thread of the screw may become damaged. Shovel In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Harley-Davidson CVO Street Glide Specs. 18-22 foot pounds 0000004274 00000 n 70 foot pounds